Process Safety Management &
Risk Management Program Consulting
At Alta Environmental and Infrastructure, we help businesses manage chemical process safety, comply with regulations, and reduce operational risks. Our customized PSM and RMP consulting services are designed to keep your employees safe, protect the environment, and operate confidently in compliance with OSHA’s Process Safety Management (PSM) Standard (29 CFR 1910.119) and the EPA’s Risk Management Program (RMP) Rule (40 CFR 68) —all while boosting your operational efficiency.
Whether you need assistance determining if PSM and RMP apply — or implementing full program compliance — Alta has you covered.
Why Is Process Safety Management Important?
- OSHA Compliance: Avoid penalties and fines.
- Employee Safety: Prevent workplace accidents and injuries.
- Environmental Protection: Reduce the risk of hazardous chemical releases.
- Operational Efficiency: Minimize downtime caused by safety incidents.
Our PSM and RMP Consulting Services
PSM & RMP Compliance Audits
- 3-year regulatory compliance audits
- Document and field verification
- Detailed action plan with risk-based solutions
Process Hazard Analysis (PHA)
- HAZOP, What-If, Checklist, and FMEA methodologies
- Identifies ammonia release scenarios and safeguards
- Facilitated by experienced refrigeration safety specialists
PSM & RMP Program Development
- Creation or full modernization of existing programs
- Written procedures, policies, and risk management controls
- RMP Submittals and updates to EPA CDX/RESS
Employee Training
- Ammonia safety / system awareness training
- PSM/RMP program responsibilities
- Incident response exercises and drills
Incident Investigation and Root Cause Analysis
- Objective and timely response
- Corrective action and program updates documented
Mechanical Integrity (MI) & Ammonia System Support
- IIAR-based inspection, testing, and maintenance programs
- Relief system documentation and system‐wide MOC tracking
- Support coordinating AARs and required repairs
Emergency Response & Release Prevention Planning
- Integration with LEPC/local responders
- Tabletop and functional exercises
- Coordination with fire departments and ammonia specialists
Why Choose Alta for PSM Consulting?
1
Expertise in Regulatory Compliance
We ensure full compliance with OSHA’s PSM standard, EPA’s Risk Management Program (RMP), IIAR Standards, and industry-specific regulations.
2
Customized Solutions
Every facility is different. We build tailored PSM strategies designed around your operations.
3
Full Lifecycle Support
4
Proven Track Record
Our clients trust us for accurate assessments, successful implementations, and reduced incident rates.
5
Ammonia Refrigeration Specialty
We support cold storage, food processing, and manufacturing facilities nationwide — with real-world experience in IIAR standards and thermodynamic system operations.
Industries We Serve
Our PSM consulting services are essential for industries that handle hazardous materials, including:
Common Chemicals That Trigger PSM / RMP Requirements
Facilities may require a Process Safety Management (PSM) and/or Risk Management Program (RMP) if they store or use any of the following highly hazardous chemicals at or above regulatory thresholds:
Refrigeration & Food Processing
- Anhydrous Ammonia
- Chlorine
Chemical Manufacturing & Industrial Operations
- Hydrogen
- Propylene Oxide
- Ethylene Oxide
- Vinyl Chloride
- Acrylonitrile
Petroleum Refining / Gas Facilities
- Flammable Gases (e.g., Propane, Butane, Methane)
- Hydrogen Sulfide
- Sulfur Dioxide
Agricultural & Fertilizer Production
- Anhydrous Ammonia (fertilizer grade)
- Ammonium Nitrate (solutions)
What This Means for Your Facility
If your inventory of any of these chemicals approaches regulatory thresholds:
- PSM/RMP applicability review required
- Compliance program elements may be mandatory
- Fines and shutdowns can occur for non-compliance
Not Sure If You Qualify?
Alta conducts PSM/RMP applicability assessments as part of our ChemCheck™ and compliance review services to ensure:
- You know whether PSM/RMP apply
- You understand which elements are required
- You stay ahead of regulatory enforcement
Most enforcement actions come from facilities that simply didn’t realize they were required to comply.
Click the button below to request a consultation and speak with a Process Safety Management Specialist.
FAQs: Process Safety Management & Risk Management Program Consulting
What industries need PSM / RMP consulting?
Industries that handle highly hazardous chemicals, including chemical manufacturing, petroleum refining, and food and beverage production, cold storage with ammonia systems, and fertilizer production, require PSM/RMP consulting to comply with OSHA and EPA regulations.
How does a PSM/RMP compliance audit work?
Our PSM/RMP compliance audit involves:
- Reviewing site processes, policies, and chemical inventories.
- Identifying regulatory gaps in PSM and RmP requirements.
- Recommending corrective actions to ensure compliance.
- Documenting findings for OSHA and EPA reporting
How often should a PSM audit be conducted?
OSHA requires a full PSM compliance audit every three years. However, regular internal reviews are recommended to maintain continuous compliance.
What is Process Hazard Analysis (PHA)?
PHA is a systematic risk assessment process used to identify potential hazards in chemical processes. It is required under OSHA’s PSM program and includes methods like HAZOP, FMEA, and What-If analysis.
Can Alta provide PSM/RMP training for employees?
Yes. We offer customized training programs that ensure your employees are well-informed and prepared for safe facility operations.
What are the penalties for PSM/RMP non-compliance?
OSHA may impose severe fines, operational shutdowns, and legal action for facilities that fail to comply with PSM/RMP regulations. Consulting with Alta helps you avoid these penalties.
How does PSM/RMP impact operational efficiency?
Process Safety Management (PSM) improves operational efficiency by minimizing disruptions caused by equipment failures, chemical spills, and regulatory fines. When properly implemented, PSM reduces accidents, ensures the smooth operation of critical systems, and improves maintenance scheduling, leading to increased productivity and reduced downtime.
Can Process Safety Management improve workforce productivity?
Absolutely. With a strong PSM training program, employees are better equipped to handle operations safely and efficiently. Properly trained workers can identify and address potential risks before they escalate, reducing incidents that slow down production.
Does Process Safety Management reduce energy consumption?
Yes. Well-maintained equipment and optimized processes use less energy, lowering operational costs. For example, properly functioning refrigeration systems, boilers, and chemical processing units consume less fuel and electricity when maintained under a PSM program.
Can Alta help with RMP submissions and updates?
Yes. We assist with:
- Initial RMP submission to the EPA
- Five-Year Updates
- Submittals after process changes or facility modifications
- Coordinating with local emergency planning committees (LEPCs)
Can you help confirm if my system qualifies?
Yes. Our ChemCheck(™) applicability review determines regulatory status and required compliance elements.
Ready to Improve Your Process Safety Management and Risk Management Program?
Partner with Alta Environmental and Infrastructure for expert PSM/RMP consulting services designed to enhance safety, ensure compliance, and reduce operational risks. Contact us today to learn how our customized PSM solutions can help your business succeed.